Micromachining

Micro Machining and Miniaturization

Mundt meets new technology demands for Micromachining & Miniaturization with the new MUNDT AB-200150-5 Laser Workstation in addition to other standard machines with micromachining capabilities. This new Workstation, the AB-200150-5, is built with Granite and Ceramic to achieves EXTREME accuracies that permit machining of tiny detailed features. Complex beam delivery provides an extremely small spot with a Galvo. Infinite Field of View allows accurate and seamless machining, with the Galvo and cartesian axes, that the scanner optics alone, cannot provide.

Reasons to Embrace Laser Micro Machining Technology

  • Todays advanced designs demand Extreme Accuracies, High Throughput, Competitive Pricing and Solid Technical Support.
  • Industry now requires components with smaller features that require new processing with dependable high accuracy technology. It is now possible to choose the best materials for the job eg. Silicon, Platinum, Glass, Animal Tissue, Kevlar, Stainless Steel, Plastics, Copper, Gold etc. that are difficult or impossible to machine with other methods.
  • Save money and get substantial ROI with high yields, more efficiency, greater productivity - your machine will pay for itself quickly and Mundt will upgrade and service your machine for as long as you have it.


Micromachining

Air Bearing Stages

Air Bearing Stages would be selected for Micro Machining tiny parts with ultrafine features. Air Bearing Stages enable high precision, as the stage “glides” on a cushion of air that allows smooth, controlled motion for PRECISE operations. Air Bearing Stage systems can deliver sub-micron accuracies. The Mundt Air Bearing Stage when paired with Ultra Short Pulse Lasers provide the ultimate micro machining workstation.

Air Stage Specifications(200 mm x150 mm)

Travel X axis _________________ 200 mm

Travel Y axis _________________ 150 mm


Maximum Speed X Axis ________ 25 mm/sec

Maximum Speed Y Axis ________ 25 mm/sec


Accuracy X Axis _______________+/- .5 μm

Accuracy Y Axis _______________+/- .5 μm


Positioning Resolution X Axis ____ 10 nm

Positioning Resolution Y Axis ____ 10 nm


Micromachining
The Mundt Air Bearing Stage (in production)


NEW INNOVATION

FIBER LASER CONTROL and VERSATILITY with MUNDT WFG III for TEMPORAL PULSE SHAPING

The Mundt WFG-III was designed specifically to provide total versatility and control for Fiber Lasers.

The Potential

The Mundt WFG-III enables the operation of a Fiber Laser to its fullest potential. Through the precise control of heat input, cut quality, and weld characteristic can be improved. Cutting and welding, often required for complex parts, can be accomplished with higher precision and quality while maintaining critical material properties with Temporal Pulse Shaping.
Medical, Aerospace, and Electronics industries, among others are presently utilizing the exquisite control provided by the WFG-III to produce components spanning a wide range of sizes and materials, with precision and accuracy.

How it Works

The WFG-III provides user-defined microsecond time scale control for a laser. This function is useful for both cutting and welding applications.
The WFG-III provides the following unique benefits for a Mundt Laser Workstation:

  • The WFG-III is fully integrated into the laser system.
  • Complete flexibility in ramping UP and DOWN is provided.
  • Power, frequency and pulse width may be ramped up or down, individually or together.
  • WFG-III permits laser modulation as fast as the laser source can respond. Easy to defines energy shapes can be emitted as a stream of pulses with the desired power, frequency and duty cycle.

Added Value

A single machine and laser can be used to weld tiny hypodermic tubing, weld or cut 0.25 inch steel, cut thick copper, molybdenum, aluminum and more.

In Conclusion

Mundt & Associates utilizes its capabilities with laser technology to enable manufacturers to produce an impressive array of the most demanding products.


Introducing a New Source for Direct-Drive Rotary Stages

HIGH QUALITY, EFFICIENT, COMPETITIVELY PRICED ROTARY STAGES with a shorter lead time than the present industry standard. Two different families are in development / production at this time: The Mundt Direct-Drive Rotary and the Mundt Cycloidal Drive Rotary.

Direct drive

Features of the Direct-Drive Rotary Stage include:

  • Compact Design, 5.25” diameter x 5.9” long
  • 1.5” Through Hole
  • High Torque & High Resolution Brushless Servo Motor
  • Mounting Options: Horizontal & Vertical
  • Optional Collet Closer


Export Award for Mundt & Associates, Inc.

During the recent US Commercial Service event, Discover Global Markets: Advanced Manufacturing held in Scottsdale Arizona on February 16-17, 2017, Mundt & Associates, Inc. was awarded an Export Achievement Certificate for supporting Arizona exports worldwide.

Export Achievement Certificate

New, The Mundt DB-2412-A

The new Mundt DB-2412 A has expanded its capabilities with a longer 18” Z travel that has replaced the standard 12” Z travel.

The New Mundt DB-2412 A Laser Workstation The New Mundt DB-2412 A Laser Workstation Interior

NEW, The Mundt 5C Collet Closer Motor

Mundt & Associates, Inc. delivers new and improved automatic 5C Collet Coser on precision direct drive servomotors. This new design allows the overall form factor to be much more compact, leaving more space on the machine for other tooling.

New Mundt 5C Collet Closer

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The New Mundt DB-2412 A Laser Workstation
The New Mundt DB-2412 A Laser Workstation Interior
The New Mundt 5C Collet Closer
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Mundt in the news